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V-1072 — Hot Hydrocarbon Vapor Drum V-1072

Amine Treating Unit · Hot Hydrocarbon Vapor service · Installed Aug 25, 2015 (11 yrs in service)

Low-Medium
Current Min. Thickness
1.026 in
t-min 0.934 in
Measured Corrosion Rate
0.68 mpy
ML-predicted: 0.29 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure598 psig
Design Temperature157 °F
Operating Pressure431 psig
Operating Temperature126 °F
Diameter52 in
Nominal Thickness1.049 in
Corrosion Allowance0.0938 in
H2S / Chloride25 / 286 ppm
Flow Velocity14.5 ft/s
Process pH5.32
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.71 mpy
Predicted corrosion rate under these conditions
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT41.0443 in1.0263 in
Sep 7, 2024UT Grid (API 572)41.0392 in1.0299 in
Dec 4, 2021UT Grid + RT41.0497 in1.0414 in
Jul 8, 2019UT Grid + RT41.0468 in1.0335 in
Feb 20, 2017UT Grid (API 572)41.0498 in1.0367 in