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V-1067 — Wet H2S Gas Drum V-1067

Amine Treating Unit · Wet H2S Gas service · Installed Aug 26, 2011 (15 yrs in service)

Medium
Current Min. Thickness
1.399 in
t-min 1.315 in
Measured Corrosion Rate
1.44 mpy
ML-predicted: 7.76 mpy
Remaining Life
58.5 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure631 psig
Design Temperature174 °F
Operating Pressure457 psig
Operating Temperature110 °F
Diameter68 in
Nominal Thickness1.427 in
Corrosion Allowance0.0625 in
H2S / Chloride1303 / 156 ppm
Flow Velocity11.6 ft/s
Process pH8.89
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.34 mpy
Predicted corrosion rate under these conditions (+3.90 mpy vs. current measured rate)
Implied Remaining Life
15.7 yrs
Implied Reinspection Interval
7.9 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.4058 in1.3986 in
Mar 7, 2026UT Grid (API 572)81.4060 in1.3987 in
Oct 7, 2023UT Grid (API 572)81.4099 in1.4088 in
Jun 6, 2021UT Grid + RT81.4115 in1.4071 in
Apr 16, 2019UT Grid (API 572)81.4125 in1.4083 in
Apr 11, 2017UT Grid (API 572)81.4208 in1.4096 in
Aug 31, 2014UT Spot81.4224 in1.4050 in