CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1065 — Vacuum Resid Vessel V-1065

Amine Treating Unit · Vacuum Resid service · Installed Aug 23, 2020 (6 yrs in service)

Low-Medium
Current Min. Thickness
1.928 in
t-min 1.745 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.80 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure393 psig
Design Temperature558 °F
Operating Pressure232 psig
Operating Temperature529 °F
Diameter141 in
Nominal Thickness1.943 in
Corrosion Allowance0.1250 in
H2S / Chloride16 / 173 ppm
Flow Velocity11.6 ft/s
Process pH5.64
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.30 mpy
Predicted corrosion rate under these conditions (+2.80 mpy vs. current measured rate)
Implied Remaining Life
55.4 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)41.9387 in1.9282 in
Aug 12, 2025UT Grid (API 572)41.9428 in1.9275 in
Nov 29, 2022UT Grid + RT41.9358 in1.9198 in