CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1062 — Sour Water Vessel V-1062

Alkylation Unit · Sour Water service · Installed Sep 1, 1985 (41 yrs in service)

Medium
Current Min. Thickness
1.425 in
t-min 1.318 in
Measured Corrosion Rate
1.51 mpy
ML-predicted: 2.55 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure315 psig
Design Temperature648 °F
Operating Pressure252 psig
Operating Temperature563 °F
Diameter125 in
Nominal Thickness1.494 in
Corrosion Allowance0.1250 in
H2S / Chloride1221 / 8 ppm
Flow Velocity17.2 ft/s
Process pH5.01
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.28 mpy
Predicted corrosion rate under these conditions (+3.77 mpy vs. current measured rate)
Implied Remaining Life
20.3 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.4318 in1.4247 in
Apr 26, 2025UT Grid + RT81.4350 in1.4281 in
Jul 20, 2022UT Spot81.4404 in1.4274 in
May 27, 2019UT Grid (API 572)81.4419 in1.4225 in
Jul 3, 2017UT Grid (API 572)81.4478 in1.4303 in
Oct 26, 2014UT Grid + RT81.4498 in1.4410 in
Feb 14, 2013UT Spot81.4529 in1.4512 in
Mar 11, 2011UT Spot81.4543 in1.4431 in
Sep 20, 2008UT Grid + RT81.4568 in1.4475 in
Nov 22, 2006UT Grid + RT81.4627 in1.4613 in
May 24, 2005UT Spot81.4638 in1.4454 in
Mar 4, 2002UT Grid + RT81.4687 in1.4561 in
Oct 19, 2000UT Grid (API 572)81.4715 in1.4579 in
Jan 12, 1998UT Grid (API 572)81.4783 in1.4774 in
Jan 8, 1996UT Grid (API 572)81.4805 in1.4698 in
May 18, 1993UT Spot81.4821 in1.4690 in
Aug 10, 1991UT Spot81.4858 in1.4768 in
Mar 11, 1989UT Spot81.4895 in1.4785 in
Sep 14, 1987UT Spot81.4905 in1.4742 in