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66Phillips 66Vessel Integrity Intelligence
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V-1058 — Hot Hydrocarbon Vapor Vessel V-1058

Sulfur Recovery Unit · Hot Hydrocarbon Vapor service · Installed Aug 28, 2000 (26 yrs in service)

Low-Medium
Current Min. Thickness
1.738 in
t-min 1.570 in
Measured Corrosion Rate
0.62 mpy
ML-predicted: 1.58 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure411 psig
Design Temperature462 °F
Operating Pressure362 psig
Operating Temperature292 °F
Diameter128 in
Nominal Thickness1.761 in
Corrosion Allowance0.1250 in
H2S / Chloride48 / 82 ppm
Flow Velocity6.3 ft/s
Process pH4.66
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.52 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.7449 in1.7382 in
Oct 4, 2025UT Grid (API 572)61.7439 in1.7286 in
Feb 28, 2023UT Grid + RT61.7456 in1.7433 in
Jan 28, 2020UT Grid (API 572)61.7487 in1.7483 in
Jul 15, 2018UT Grid (API 572)61.7480 in1.7415 in
Jun 14, 2016UT Spot61.7527 in1.7340 in
Jul 9, 2013UT Grid + RT61.7555 in1.7477 in
Jun 25, 2011UT Grid (API 572)61.7520 in1.7466 in
Jul 23, 2009UT Spot61.7559 in1.7475 in
Dec 28, 2007UT Grid (API 572)61.7544 in1.7512 in
Jun 22, 2005UT Spot61.7549 in1.7540 in
Jan 7, 2004UT Grid (API 572)61.7575 in1.7384 in
Jun 16, 2002UT Grid + RT61.7611 in1.7439 in