CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
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V-1056 — Steam Column V-1056

Alkylation Unit · Steam service · Installed Aug 24, 2016 (10 yrs in service)

Medium
Current Min. Thickness
0.804 in
t-min 0.746 in
Measured Corrosion Rate
12.46 mpy
ML-predicted: 10.21 mpy
Remaining Life
4.6 yrs
Next Inspection Due
Dec 12, 2028
Interval: 2.3 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure233 psig
Design Temperature245 °F
Operating Pressure133 psig
Operating Temperature152 °F
Diameter90 in
Nominal Thickness0.930 in
Corrosion Allowance0.1250 in
H2S / Chloride31 / 57 ppm
Flow Velocity16.3 ft/s
Process pH8.78
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.52 mpy
Predicted corrosion rate under these conditions (-5.94 mpy vs. current measured rate)
Implied Remaining Life
8.8 yrs
Implied Reinspection Interval
4.4 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT40.8045 in0.8036 in
Apr 6, 2026UT Spot40.8109 in0.8089 in
Dec 6, 2023UT Grid + RT40.8395 in0.8364 in
Mar 10, 2022UT Spot40.8592 in0.8453 in
Nov 28, 2019UT Spot40.8895 in0.8892 in