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V-1054 — Cooling Water Column V-1054

Alkylation Unit · Cooling Water service · Installed Aug 27, 2004 (22 yrs in service)

Low
Current Min. Thickness
1.457 in
t-min 1.336 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.39 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure577 psig
Design Temperature268 °F
Operating Pressure319 psig
Operating Temperature174 °F
Diameter91 in
Nominal Thickness1.466 in
Corrosion Allowance0.0938 in
H2S / Chloride17 / 1653 ppm
Flow Velocity6.4 ft/s
Process pH5.46
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.4627 in1.4567 in
Jun 17, 2026UT Grid (API 572)81.4598 in1.4529 in
Mar 22, 2023UT Grid (API 572)81.4654 in1.4524 in
Jan 10, 2020UT Spot81.4644 in1.4508 in
Apr 1, 2017UT Grid (API 572)81.4642 in1.4468 in
Sep 19, 2014UT Grid + RT81.4623 in1.4501 in
Jun 8, 2012UT Grid + RT81.4649 in1.4501 in
Mar 2, 2010UT Spot81.4639 in1.4490 in
May 3, 2007UT Spot81.4650 in1.4461 in