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V-1053 — Sour Gas Overhead Vessel V-1053

Fluid Catalytic Cracker · Sour Gas Overhead service · Installed Aug 27, 2005 (21 yrs in service)

Medium
Current Min. Thickness
0.315 in
t-min 0.175 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 1.60 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure57 psig
Design Temperature133 °F
Operating Pressure35 psig
Operating Temperature109 °F
Diameter109 in
Nominal Thickness0.341 in
Corrosion Allowance0.0938 in
H2S / Chloride707 / 72 ppm
Flow Velocity19.8 ft/s
Process pH7.16
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.87 mpy
Predicted corrosion rate under these conditions (+1.37 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT60.3290 in0.3147 in
Oct 3, 2025UT Grid + RT60.3342 in0.3207 in
Oct 30, 2023UT Grid + RT60.3311 in0.3170 in
Feb 21, 2022UT Grid (API 572)60.3325 in0.3202 in
Nov 3, 2019UT Grid + RT60.3328 in0.3196 in
Feb 3, 2017UT Grid + RT60.3351 in0.3251 in
Nov 24, 2014UT Grid + RT60.3391 in0.3241 in
Dec 3, 2011UT Grid (API 572)60.3348 in0.3247 in
Feb 3, 2010UT Grid + RT60.3389 in0.3272 in
Sep 12, 2008UT Grid + RT60.3384 in0.3192 in