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V-1051 — Caustic Wash Drum V-1051

Catalytic Reformer · Caustic Wash service · Installed Aug 27, 2007 (19 yrs in service)

Low-Medium
Current Min. Thickness
0.719 in
t-min 0.586 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.15 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure263 psig
Design Temperature679 °F
Operating Pressure221 psig
Operating Temperature496 °F
Diameter74 in
Nominal Thickness0.725 in
Corrosion Allowance0.0625 in
H2S / Chloride5 / 316 ppm
Flow Velocity17.0 ft/s
Process pH7.41
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.7238 in0.7192 in
Nov 25, 2025UT Grid (API 572)80.7215 in0.7052 in
Jan 19, 2023UT Spot80.7252 in0.7134 in
Aug 23, 2021UT Grid (API 572)80.7222 in0.7168 in
Mar 12, 2020UT Spot80.7222 in0.7034 in
Jun 19, 2017UT Spot80.7253 in0.7127 in
Oct 11, 2014UT Grid (API 572)80.7195 in0.7035 in
May 3, 2012UT Grid + RT80.7255 in0.7251 in
Jan 21, 2009UT Grid + RT80.7220 in0.7196 in