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V-1047 — Caustic Wash Vessel V-1047

Crude Distillation Unit · Caustic Wash service · Installed Aug 29, 1997 (29 yrs in service)

Low-Medium
Current Min. Thickness
1.217 in
t-min 1.155 in
Measured Corrosion Rate
0.95 mpy
ML-predicted: 2.00 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure612 psig
Design Temperature326 °F
Operating Pressure337 psig
Operating Temperature242 °F
Diameter93 in
Nominal Thickness1.250 in
Corrosion Allowance0.0625 in
H2S / Chloride40 / 649 ppm
Flow Velocity2.1 ft/s
Process pH4.90
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.45 mpy
Predicted corrosion rate under these conditions (+4.50 mpy vs. current measured rate)
Implied Remaining Life
11.3 yrs
Implied Reinspection Interval
5.7 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.2192 in1.2169 in
Jan 23, 2025UT Grid (API 572)41.2254 in1.2199 in
Nov 22, 2021UT Grid + RT41.2274 in1.2122 in
Jul 29, 2019UT Grid + RT41.2268 in1.2211 in
Mar 1, 2017UT Grid + RT41.2334 in1.2147 in
Feb 15, 2015UT Grid (API 572)41.2350 in1.2235 in
Nov 16, 2012UT Grid + RT41.2367 in1.2360 in
Mar 11, 2011UT Grid + RT41.2352 in1.2328 in
Jul 20, 2009UT Grid + RT41.2389 in1.2290 in
Oct 12, 2007UT Grid (API 572)41.2401 in1.2266 in
Apr 29, 2006UT Grid + RT41.2382 in1.2328 in
Apr 25, 2003UT Grid + RT41.2456 in1.2300 in
Oct 24, 2001UT Spot41.2457 in1.2385 in
Nov 23, 1999UT Grid + RT41.2467 in1.2275 in