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V-1046 — Cooling Water Drum V-1046

Sulfur Recovery Unit · Cooling Water service · Installed Aug 26, 2008 (18 yrs in service)

Low
Current Min. Thickness
1.197 in
t-min 1.031 in
Measured Corrosion Rate
0.96 mpy
ML-predicted: 1.45 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure554 psig
Design Temperature291 °F
Operating Pressure494 psig
Operating Temperature209 °F
Diameter65 in
Nominal Thickness1.220 in
Corrosion Allowance0.1250 in
H2S / Chloride15 / 3732 ppm
Flow Velocity18.0 ft/s
Process pH4.68
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.76 mpy
Predicted corrosion rate under these conditions (+0.80 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT61.2026 in1.1968 in
Sep 9, 2025UT Spot61.2051 in1.1991 in
Jul 27, 2022UT Grid (API 572)61.2071 in1.1980 in
May 6, 2019UT Grid + RT61.2134 in1.2027 in
Jul 3, 2017UT Grid + RT61.2131 in1.2053 in
Jun 28, 2014UT Grid (API 572)61.2174 in1.1986 in
Nov 16, 2012UT Grid + RT61.2165 in1.2110 in
Apr 1, 2011UT Spot61.2186 in1.2141 in