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66Phillips 66Vessel Integrity Intelligence
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V-1044 — Steam Vessel V-1044

Hydrocracker · Steam service · Installed Aug 30, 1994 (32 yrs in service)

Low-Medium
Current Min. Thickness
1.099 in
t-min 1.004 in
Measured Corrosion Rate
2.92 mpy
ML-predicted: 6.05 mpy
Remaining Life
32.6 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure219 psig
Design Temperature742 °F
Operating Pressure151 psig
Operating Temperature457 °F
Diameter129 in
Nominal Thickness1.203 in
Corrosion Allowance0.1250 in
H2S / Chloride46 / 74 ppm
Flow Velocity2.3 ft/s
Process pH4.60
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.56 mpy
Predicted corrosion rate under these conditions (+4.64 mpy vs. current measured rate)
Implied Remaining Life
12.6 yrs
Implied Reinspection Interval
6.3 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT41.1095 in1.0995 in
Nov 8, 2024UT Grid (API 572)41.1135 in1.1017 in
Jan 19, 2022UT Spot41.1209 in1.1203 in
Jan 6, 2019UT Grid (API 572)41.1333 in1.1242 in
Oct 16, 2016UT Grid (API 572)41.1385 in1.1255 in
Sep 5, 2013UT Spot41.1459 in1.1399 in
Jan 2, 2011UT Grid + RT41.1558 in1.1371 in
Feb 14, 2008UT Spot41.1658 in1.1474 in
Feb 4, 2005UT Grid + RT41.1733 in1.1689 in
Dec 14, 2001UT Grid + RT41.1827 in1.1787 in
Aug 8, 1999UT Grid (API 572)41.1854 in1.1723 in
Jun 4, 1997UT Grid + RT41.1934 in1.1761 in