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V-1043 — Hot Hydrocarbon Vapor Column V-1043

Sulfur Recovery Unit · Hot Hydrocarbon Vapor service · Installed Aug 28, 2000 (26 yrs in service)

Low-Medium
Current Min. Thickness
1.395 in
t-min 1.312 in
Measured Corrosion Rate
0.75 mpy
ML-predicted: 0.85 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure361 psig
Design Temperature299 °F
Operating Pressure316 psig
Operating Temperature237 °F
Diameter122 in
Nominal Thickness1.428 in
Corrosion Allowance0.0938 in
H2S / Chloride6 / 188 ppm
Flow Velocity13.9 ft/s
Process pH7.62
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.65 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.4082 in1.3949 in
Feb 17, 2026UT Grid (API 572)81.4082 in1.4082 in
Aug 4, 2024UT Grid (API 572)81.4084 in1.4075 in
May 13, 2022UT Spot81.4121 in1.4096 in
Apr 1, 2019UT Spot81.4152 in1.4018 in
Mar 12, 2016UT Grid (API 572)81.4155 in1.4045 in
May 21, 2014UT Grid + RT81.4175 in1.4022 in
Aug 12, 2012UT Grid + RT81.4194 in1.4016 in
Oct 9, 2010UT Grid (API 572)81.4202 in1.4117 in
Jun 2, 2008UT Spot81.4242 in1.4188 in
Oct 30, 2006UT Spot81.4224 in1.4089 in
Jul 9, 2004UT Grid (API 572)81.4232 in1.4210 in
Jan 6, 2003UT Spot81.4252 in1.4127 in