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V-1038 — Sour Water Drum V-1038

Amine Treating Unit · Sour Water service · Installed Aug 27, 2005 (21 yrs in service)

Medium
Current Min. Thickness
0.964 in
t-min 0.863 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.97 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure381 psig
Design Temperature543 °F
Operating Pressure294 psig
Operating Temperature400 °F
Diameter73 in
Nominal Thickness0.975 in
Corrosion Allowance0.0625 in
H2S / Chloride621 / 85 ppm
Flow Velocity19.2 ft/s
Process pH4.94
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.60 mpy
Predicted corrosion rate under these conditions (+0.10 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT60.9700 in0.9640 in
May 28, 2026UT Spot60.9723 in0.9590 in
Jun 12, 2024UT Grid + RT60.9663 in0.9561 in
Oct 13, 2021UT Grid + RT60.9675 in0.9578 in
Feb 21, 2019UT Spot60.9683 in0.9681 in
Feb 21, 2017UT Grid + RT60.9667 in0.9501 in
Apr 3, 2014UT Grid (API 572)60.9709 in0.9691 in
Aug 1, 2011UT Spot60.9731 in0.9597 in
Jul 25, 2008UT Grid + RT60.9746 in0.9661 in