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V-1037 — Hot Hydrocarbon Vapor Drum V-1037

Sulfur Recovery Unit · Hot Hydrocarbon Vapor service · Installed Aug 30, 1992 (34 yrs in service)

High
Current Min. Thickness
0.353 in
t-min 0.538 in
Measured Corrosion Rate
7.65 mpy
ML-predicted: 5.62 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure496 psig
Design Temperature231 °F
Operating Pressure357 psig
Operating Temperature140 °F
Diameter38 in
Nominal Thickness0.629 in
Corrosion Allowance0.0625 in
H2S / Chloride27 / 180 ppm
Flow Velocity16.4 ft/s
Process pH4.86
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
4.20 mpy
Predicted corrosion rate under these conditions (-3.45 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)40.3703 in0.3534 in
Aug 24, 2024UT Grid (API 572)40.3803 in0.3652 in
Oct 23, 2022UT Spot40.3950 in0.3920 in
Jun 19, 2020UT Spot40.4176 in0.4100 in
Sep 22, 2018UT Grid (API 572)40.4276 in0.4140 in
Nov 4, 2015UT Grid (API 572)40.4523 in0.4473 in
Dec 7, 2012UT Spot40.4743 in0.4676 in
Dec 29, 2010UT Grid (API 572)40.4872 in0.4850 in
Jan 24, 2009UT Grid + RT40.5015 in0.4825 in
Feb 23, 2007UT Grid + RT40.5148 in0.5115 in
Sep 21, 2005UT Grid + RT40.5312 in0.5117 in
Sep 25, 2002UT Spot40.5486 in0.5399 in
Nov 30, 1999UT Spot40.5769 in0.5583 in
May 16, 1997UT Spot40.5903 in0.5765 in
Feb 26, 1995UT Grid (API 572)40.6074 in0.5965 in