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V-1034 — Crude Oil Drum V-1034

Sulfur Recovery Unit · Crude Oil service · Installed Aug 24, 2019 (7 yrs in service)

Medium
Current Min. Thickness
0.585 in
t-min 0.499 in
Measured Corrosion Rate
6.62 mpy
ML-predicted: 7.01 mpy
Remaining Life
13.0 yrs
Next Inspection Due
Feb 25, 2033
Interval: 6.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure195 psig
Design Temperature230 °F
Operating Pressure141 psig
Operating Temperature156 °F
Diameter72 in
Nominal Thickness0.646 in
Corrosion Allowance0.1250 in
H2S / Chloride20 / 266 ppm
Flow Velocity13.4 ft/s
Process pH4.26
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
9.35 mpy
Predicted corrosion rate under these conditions (+2.73 mpy vs. current measured rate)
Implied Remaining Life
9.2 yrs
Implied Reinspection Interval
4.6 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot60.5977 in0.5850 in
Apr 26, 2025UT Spot60.6093 in0.6008 in
Jul 23, 2022UT Grid (API 572)60.6246 in0.6086 in
Jan 13, 2021UT Grid + RT60.6348 in0.6265 in