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V-1023 — Hydrotreater Feed Vessel V-1023

Hydrocracker · Hydrotreater Feed service · Installed Aug 30, 1992 (34 yrs in service)

Critical
Current Min. Thickness
0.553 in
t-min 0.649 in
Measured Corrosion Rate
7.40 mpy
ML-predicted: 6.33 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure129 psig
Design Temperature364 °F
Operating Pressure72 psig
Operating Temperature227 °F
Diameter142 in
Nominal Thickness0.814 in
Corrosion Allowance0.0938 in
H2S / Chloride3 / 221 ppm
Flow Velocity14.7 ft/s
Process pH7.22
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.75 mpy
Predicted corrosion rate under these conditions (+0.35 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.5637 in0.5534 in
Jun 16, 2025UT Spot80.5733 in0.5664 in
Jun 30, 2023UT Grid (API 572)80.5856 in0.5851 in
Jun 6, 2020UT Grid + RT80.6082 in0.6071 in
Sep 5, 2017UT Grid (API 572)80.6282 in0.6246 in
Feb 3, 2016UT Grid (API 572)80.6393 in0.6320 in
Nov 13, 2013UT Spot80.6607 in0.6439 in
Mar 29, 2012UT Spot80.6703 in0.6532 in
Jan 2, 2010UT Grid (API 572)80.6866 in0.6845 in
Nov 23, 2007UT Grid + RT80.6988 in0.6941 in
May 18, 2005UT Spot80.7247 in0.7144 in
Jul 13, 2003UT Grid (API 572)80.7328 in0.7166 in
Mar 31, 2001UT Grid + RT80.7505 in0.7314 in
Aug 6, 1998UT Grid + RT80.7687 in0.7564 in
Sep 3, 1996UT Grid + RT80.7850 in0.7811 in
Feb 20, 1994UT Grid + RT80.8063 in0.8034 in