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66Phillips 66Vessel Integrity Intelligence
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V-1022 — Steam Vessel V-1022

Amine Treating Unit · Steam service · Installed Aug 30, 1994 (32 yrs in service)

Medium
Current Min. Thickness
1.660 in
t-min 1.651 in
Measured Corrosion Rate
3.72 mpy
ML-predicted: 6.84 mpy
Remaining Life
2.6 yrs
Next Inspection Due
Dec 2, 2027
Interval: 1.3 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure504 psig
Design Temperature541 °F
Operating Pressure387 psig
Operating Temperature433 °F
Diameter91 in
Nominal Thickness1.781 in
Corrosion Allowance0.0625 in
H2S / Chloride23 / 185 ppm
Flow Velocity21.1 ft/s
Process pH5.10
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.56 mpy
Predicted corrosion rate under these conditions (+4.84 mpy vs. current measured rate)
Implied Remaining Life
1.1 yrs
Implied Reinspection Interval
0.6 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)41.6638 in1.6602 in
Aug 13, 2024UT Grid (API 572)41.6701 in1.6690 in
Jul 6, 2021UT Grid + RT41.6811 in1.6797 in
Dec 20, 2019UT Spot41.6862 in1.6829 in
Feb 26, 2017UT Spot41.6968 in1.6872 in
Jul 16, 2014UT Spot41.7096 in1.7060 in
Jun 28, 2011UT Grid + RT41.7176 in1.6978 in
Jun 25, 2008UT Grid + RT41.7276 in1.7206 in
Aug 25, 2006UT Spot41.7320 in1.7166 in
Mar 14, 2004UT Grid (API 572)41.7469 in1.7409 in
Oct 3, 2002UT Spot41.7520 in1.7407 in
Oct 17, 1999UT Grid + RT41.7639 in1.7636 in
Oct 22, 1996UT Spot41.7750 in1.7607 in