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66Phillips 66Vessel Integrity Intelligence
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V-1021 — Hot Hydrocarbon Vapor Column V-1021

Hydrocracker · Hot Hydrocarbon Vapor service · Installed Aug 29, 1998 (28 yrs in service)

Low-Medium
Current Min. Thickness
1.798 in
t-min 1.681 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 1.17 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure453 psig
Design Temperature690 °F
Operating Pressure326 psig
Operating Temperature634 °F
Diameter121 in
Nominal Thickness1.809 in
Corrosion Allowance0.0625 in
H2S / Chloride38 / 211 ppm
Flow Velocity9.8 ft/s
Process pH4.73
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.91 mpy
Predicted corrosion rate under these conditions (+1.41 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.8019 in1.7983 in
Sep 15, 2024UT Spot61.8034 in1.7846 in
Dec 27, 2022UT Grid (API 572)61.8052 in1.7857 in
Dec 30, 2019UT Grid + RT61.8051 in1.7912 in
Apr 4, 2017UT Grid + RT61.8027 in1.7873 in
Dec 11, 2014UT Grid + RT61.8090 in1.7978 in
Feb 17, 2012UT Spot61.8079 in1.7941 in
Aug 27, 2010UT Grid + RT61.8051 in1.7927 in
Jan 30, 2008UT Spot61.8045 in1.7960 in
Jan 3, 2005UT Grid + RT61.8090 in1.8056 in
Feb 3, 2003UT Grid (API 572)61.8070 in1.7903 in
Jan 30, 2000UT Grid (API 572)61.8095 in1.7915 in