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V-1020 — Cooling Water Vessel V-1020

Hydrocracker · Cooling Water service · Installed Sep 1, 1986 (40 yrs in service)

Low
Current Min. Thickness
1.337 in
t-min 1.256 in
Measured Corrosion Rate
0.53 mpy
ML-predicted: -0.10 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure473 psig
Design Temperature127 °F
Operating Pressure325 psig
Operating Temperature107 °F
Diameter93 in
Nominal Thickness1.378 in
Corrosion Allowance0.0938 in
H2S / Chloride19 / 395 ppm
Flow Velocity12.5 ft/s
Process pH6.26
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.53 mpy
Predicted corrosion rate under these conditions
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT41.3520 in1.3370 in
Jan 18, 2026UT Grid (API 572)41.3591 in1.3485 in
Mar 18, 2024UT Grid + RT41.3570 in1.3451 in
Jan 7, 2022UT Grid (API 572)41.3614 in1.3435 in
Sep 7, 2019UT Grid + RT41.3588 in1.3548 in
Sep 28, 2016UT Spot41.3644 in1.3497 in
Oct 6, 2013UT Grid (API 572)41.3667 in1.3553 in
Sep 17, 2011UT Spot41.3651 in1.3533 in
Dec 12, 2008UT Grid + RT41.3689 in1.3531 in
Apr 15, 2007UT Grid + RT41.3639 in1.3623 in
May 13, 2005UT Grid (API 572)41.3702 in1.3643 in
Aug 17, 2003UT Grid (API 572)41.3706 in1.3644 in
Dec 22, 2001UT Grid + RT41.3700 in1.3619 in
Apr 17, 1999UT Grid + RT41.3716 in1.3690 in
Feb 5, 1996UT Spot41.3751 in1.3569 in
Nov 19, 1993UT Spot41.3729 in1.3687 in
Jan 28, 1991UT Grid + RT41.3741 in1.3660 in
Oct 6, 1988UT Grid + RT41.3769 in1.3686 in