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V-1019 — Hot Hydrocarbon Vapor Vessel V-1019

Hydrocracker · Hot Hydrocarbon Vapor service · Installed Aug 27, 2004 (22 yrs in service)

Low-Medium
Current Min. Thickness
1.232 in
t-min 1.107 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.04 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure438 psig
Design Temperature552 °F
Operating Pressure328 psig
Operating Temperature520 °F
Diameter95 in
Nominal Thickness1.254 in
Corrosion Allowance0.1250 in
H2S / Chloride7 / 164 ppm
Flow Velocity15.2 ft/s
Process pH6.79
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.34 mpy
Predicted corrosion rate under these conditions (+0.84 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)41.2513 in1.2318 in
Feb 18, 2026UT Spot41.2466 in1.2428 in
Sep 30, 2024UT Spot41.2541 in1.2489 in
Jul 6, 2022UT Grid (API 572)41.2488 in1.2418 in
Apr 30, 2019UT Grid + RT41.2507 in1.2377 in
Jan 12, 2017UT Grid + RT41.2520 in1.2516 in
Mar 8, 2014UT Spot41.2521 in1.2439 in
Mar 11, 2011UT Grid (API 572)41.2566 in1.2553 in
Jun 15, 2009UT Grid + RT41.2527 in1.2352 in
Mar 6, 2006UT Grid + RT41.2505 in1.2497 in