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66Phillips 66Vessel Integrity Intelligence
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V-1017 — Steam Drum V-1017

Crude Distillation Unit · Steam service · Installed Aug 27, 2006 (20 yrs in service)

High
Current Min. Thickness
0.491 in
t-min 0.670 in
Measured Corrosion Rate
15.02 mpy
ML-predicted: 7.35 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure408 psig
Design Temperature354 °F
Operating Pressure248 psig
Operating Temperature233 °F
Diameter69 in
Nominal Thickness0.794 in
Corrosion Allowance0.0625 in
H2S / Chloride18 / 159 ppm
Flow Velocity5.9 ft/s
Process pH7.42
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.83 mpy
Predicted corrosion rate under these conditions (-8.19 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.4972 in0.4914 in
Jul 20, 2025UT Grid + RT60.5114 in0.5093 in
Mar 19, 2023UT Grid + RT60.5459 in0.5295 in
Jun 10, 2020UT Grid (API 572)60.5891 in0.5865 in
Feb 10, 2018UT Spot60.6243 in0.6094 in
Apr 6, 2015UT Spot60.6670 in0.6629 in
Jan 18, 2013UT Grid (API 572)60.6999 in0.6836 in
Feb 22, 2010UT Spot60.7452 in0.7438 in
Apr 1, 2008UT Spot60.7738 in0.7714 in