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V-1015 — Hot Hydrocarbon Vapor Vessel V-1015

Catalytic Reformer · Hot Hydrocarbon Vapor service · Installed Aug 30, 1995 (31 yrs in service)

Low-Medium
Current Min. Thickness
0.625 in
t-min 0.553 in
Measured Corrosion Rate
2.86 mpy
ML-predicted: 5.17 mpy
Remaining Life
25.0 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure164 psig
Design Temperature709 °F
Operating Pressure107 psig
Operating Temperature615 °F
Diameter112 in
Nominal Thickness0.723 in
Corrosion Allowance0.0938 in
H2S / Chloride38 / 40 ppm
Flow Velocity14.1 ft/s
Process pH6.54
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.25 mpy
Predicted corrosion rate under these conditions (+5.39 mpy vs. current measured rate)
Implied Remaining Life
8.7 yrs
Implied Reinspection Interval
4.3 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.6349 in0.6248 in
Dec 13, 2025UT Grid (API 572)80.6357 in0.6327 in
Jan 28, 2023UT Grid (API 572)80.6439 in0.6434 in
Apr 21, 2020UT Spot80.6532 in0.6412 in
Jul 4, 2017UT Spot80.6591 in0.6570 in
Jun 26, 2015UT Spot80.6697 in0.6627 in
Nov 25, 2012UT Grid + RT80.6729 in0.6540 in
Nov 10, 2009UT Spot80.6805 in0.6797 in
Nov 30, 2006UT Grid + RT80.6880 in0.6685 in
Sep 19, 2003UT Grid + RT80.7005 in0.6858 in
Jan 21, 2002UT Grid (API 572)80.7050 in0.6888 in
Jun 9, 2000UT Spot80.7091 in0.7079 in
Mar 27, 1997UT Spot80.7199 in0.7048 in