CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1011 — Lean MDEA Amine Drum V-1011

Fluid Catalytic Cracker · Lean MDEA Amine service · Installed Aug 27, 2006 (20 yrs in service)

Low-Medium
Current Min. Thickness
0.418 in
t-min 0.273 in
Measured Corrosion Rate
1.91 mpy
ML-predicted: 3.20 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure144 psig
Design Temperature639 °F
Operating Pressure104 psig
Operating Temperature447 °F
Diameter66 in
Nominal Thickness0.475 in
Corrosion Allowance0.1250 in
H2S / Chloride339 / 194 ppm
Flow Velocity15.3 ft/s
Process pH6.13
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.49 mpy
Predicted corrosion rate under these conditions (+5.58 mpy vs. current measured rate)
Implied Remaining Life
19.4 yrs
Implied Reinspection Interval
9.7 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Amine Corrosion

API 571 §4.2.4

Localized corrosion in amine treating services, accelerated by high velocity, heat-stable salts, and CO2/H2S loading.

Recommended inspection approach: UT thickness at high-turbulence points (elbows, tees, reboiler returns); monitor amine quality (HSAS, degradation products).

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot60.4359 in0.4178 in
Jun 12, 2025UT Spot60.4422 in0.4240 in
Nov 8, 2022UT Grid (API 572)60.4489 in0.4419 in
Mar 25, 2021UT Grid + RT60.4471 in0.4328 in
Jul 25, 2019UT Spot60.4508 in0.4408 in
Oct 17, 2017UT Grid + RT60.4532 in0.4333 in
May 31, 2016UT Spot60.4582 in0.4540 in
Jul 27, 2014UT Spot60.4606 in0.4565 in
Aug 7, 2011UT Grid (API 572)60.4670 in0.4558 in
Jun 9, 2008UT Grid + RT60.4752 in0.4611 in