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V-1010 — Vacuum Gas Oil Column V-1010

Hydrocracker · Vacuum Gas Oil service · Installed Aug 24, 2016 (10 yrs in service)

Medium
Current Min. Thickness
1.661 in
t-min 1.611 in
Measured Corrosion Rate
14.66 mpy
ML-predicted: 16.46 mpy
Remaining Life
3.4 yrs
Next Inspection Due
May 6, 2028
Interval: 1.7 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure381 psig
Design Temperature497 °F
Operating Pressure304 psig
Operating Temperature331 °F
Diameter126 in
Nominal Thickness1.812 in
Corrosion Allowance0.1250 in
H2S / Chloride34 / 150 ppm
Flow Velocity17.8 ft/s
Process pH7.74
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
14.00 mpy
Predicted corrosion rate under these conditions (-0.66 mpy vs. current measured rate)
Implied Remaining Life
3.6 yrs
Implied Reinspection Interval
1.8 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Naphthenic Acid Corrosion

API 571 §4.2.10

Aggressive, velocity-assisted corrosion in high-TAN crude fractions, most severe 450–750°F; low-alloy/carbon steel is far more susceptible than Mo-bearing or 316 SS.

Recommended inspection approach: UT thickness at high-velocity/turbulent locations; feed TAN monitoring; consider alloy upgrade per API 571 guidance.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.6653 in1.6609 in
Apr 5, 2024UT Spot61.6978 in1.6831 in
Sep 30, 2022UT Spot61.7212 in1.7073 in
Jan 20, 2021UT Grid + RT61.7478 in1.7442 in
Nov 17, 2018UT Grid + RT61.7762 in1.7690 in