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V-1009 — Wet H2S Gas Vessel V-1009

Delayed Coker · Wet H2S Gas service · Installed Aug 25, 2014 (12 yrs in service)

Medium
Current Min. Thickness
1.490 in
t-min 1.318 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 1.16 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure413 psig
Design Temperature131 °F
Operating Pressure272 psig
Operating Temperature99 °F
Diameter95 in
Nominal Thickness1.509 in
Corrosion Allowance0.1250 in
H2S / Chloride170 / 123 ppm
Flow Velocity5.1 ft/s
Process pH7.39
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.28 mpy
Predicted corrosion rate under these conditions (-0.22 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT41.5056 in1.4900 in
Jun 2, 2025UT Spot41.5034 in1.4868 in
Feb 20, 2023UT Spot41.5071 in1.4885 in
Jan 12, 2021UT Spot41.5056 in1.4984 in
Mar 31, 2019UT Grid (API 572)41.5069 in1.4879 in
Nov 3, 2016UT Grid (API 572)41.5079 in1.5047 in