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V-1008 — Hot Hydrocarbon Vapor Vessel V-1008

Fluid Catalytic Cracker · Hot Hydrocarbon Vapor service · Installed Aug 28, 2003 (23 yrs in service)

Low-Medium
Current Min. Thickness
2.445 in
t-min 2.301 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.30 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure579 psig
Design Temperature669 °F
Operating Pressure364 psig
Operating Temperature469 °F
Diameter132 in
Nominal Thickness2.462 in
Corrosion Allowance0.1250 in
H2S / Chloride11 / 72 ppm
Flow Velocity11.4 ft/s
Process pH6.63
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.28 mpy
Predicted corrosion rate under these conditions (+0.78 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot62.4572 in2.4454 in
Aug 3, 2024UT Grid + RT62.4574 in2.4451 in
Aug 8, 2022UT Spot62.4603 in2.4545 in
Mar 15, 2021UT Grid + RT62.4587 in2.4522 in
Aug 22, 2019UT Grid + RT62.4584 in2.4520 in
Sep 20, 2016UT Grid (API 572)62.4560 in2.4416 in
Dec 24, 2014UT Grid (API 572)62.4591 in2.4565 in
Feb 23, 2012UT Grid + RT62.4601 in2.4503 in
Apr 28, 2010UT Grid + RT62.4608 in2.4501 in
Jan 25, 2008UT Grid + RT62.4628 in2.4622 in
Jun 24, 2006UT Spot62.4588 in2.4576 in