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V-1007 — Wet H2S Gas Vessel V-1007

Delayed Coker · Wet H2S Gas service · Installed Aug 31, 1989 (37 yrs in service)

Medium
Current Min. Thickness
0.901 in
t-min 0.762 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.80 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure240 psig
Design Temperature466 °F
Operating Pressure167 psig
Operating Temperature302 °F
Diameter107 in
Nominal Thickness0.919 in
Corrosion Allowance0.0938 in
H2S / Chloride1183 / 297 ppm
Flow Velocity4.3 ft/s
Process pH6.28
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.9142 in0.9007 in
Jul 27, 2024UT Grid (API 572)40.9086 in0.9011 in
Jan 26, 2022UT Spot40.9092 in0.9073 in
Aug 3, 2020UT Grid + RT40.9102 in0.8975 in
Jul 3, 2018UT Grid (API 572)40.9158 in0.9091 in
Jan 29, 2016UT Grid + RT40.9151 in0.9149 in
Nov 13, 2012UT Grid + RT40.9132 in0.9023 in
Oct 30, 2009UT Spot40.9110 in0.9093 in
May 18, 2008UT Grid + RT40.9156 in0.9090 in
Feb 26, 2006UT Spot40.9124 in0.8988 in
Dec 27, 2003UT Grid (API 572)40.9166 in0.9088 in
Aug 5, 2002UT Grid + RT40.9169 in0.9055 in
Jun 9, 2000UT Grid + RT40.9133 in0.9100 in
Oct 24, 1998UT Spot40.9169 in0.9150 in
Sep 19, 1995UT Grid + RT40.9184 in0.9010 in
Sep 10, 1992UT Grid + RT40.9194 in0.9057 in