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V-1005 — Sour Gas Overhead Column V-1005

Amine Treating Unit · Sour Gas Overhead service · Installed Aug 27, 2004 (22 yrs in service)

Medium
Current Min. Thickness
1.755 in
t-min 1.714 in
Measured Corrosion Rate
1.62 mpy
ML-predicted: 3.27 mpy
Remaining Life
25.6 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure355 psig
Design Temperature507 °F
Operating Pressure281 psig
Operating Temperature348 °F
Diameter144 in
Nominal Thickness1.798 in
Corrosion Allowance0.0625 in
H2S / Chloride556 / 170 ppm
Flow Velocity5.4 ft/s
Process pH8.70
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.38 mpy
Predicted corrosion rate under these conditions (+0.76 mpy vs. current measured rate)
Implied Remaining Life
17.4 yrs
Implied Reinspection Interval
8.7 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.7643 in1.7550 in
May 18, 2026UT Grid (API 572)81.7627 in1.7492 in
Jul 15, 2024UT Spot81.7678 in1.7658 in
Jun 28, 2022UT Spot81.7676 in1.7623 in
Sep 9, 2020UT Spot81.7696 in1.7655 in
Nov 9, 2017UT Grid (API 572)81.7775 in1.7598 in
Jun 21, 2016UT Grid (API 572)81.7817 in1.7752 in
Nov 11, 2013UT Spot81.7824 in1.7762 in
Nov 8, 2011UT Grid + RT81.7856 in1.7665 in
Feb 25, 2010UT Spot81.7886 in1.7711 in
Dec 30, 2006UT Grid (API 572)81.7970 in1.7853 in