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V-1001 — Hot Hydrocarbon Vapor Drum V-1001

Delayed Coker · Hot Hydrocarbon Vapor service · Installed Aug 25, 2013 (13 yrs in service)

Low-Medium
Current Min. Thickness
0.457 in
t-min 0.379 in
Measured Corrosion Rate
1.49 mpy
ML-predicted: 5.43 mpy
Remaining Life
52.3 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure242 psig
Design Temperature533 °F
Operating Pressure163 psig
Operating Temperature498 °F
Diameter44 in
Nominal Thickness0.494 in
Corrosion Allowance0.0938 in
H2S / Chloride18 / 181 ppm
Flow Velocity2.2 ft/s
Process pH5.99
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.54 mpy
Predicted corrosion rate under these conditions (+6.05 mpy vs. current measured rate)
Implied Remaining Life
10.3 yrs
Implied Reinspection Interval
5.2 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.4748 in0.4569 in
Jun 21, 2024UT Spot80.4783 in0.4618 in
Mar 26, 2022UT Spot80.4857 in0.4820 in
Apr 2, 2020UT Grid + RT80.4836 in0.4660 in
Nov 9, 2017UT Spot80.4883 in0.4820 in
Apr 18, 2015UT Grid + RT80.4940 in0.4792 in