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V-1000 — Vacuum Gas Oil Drum V-1000

Fluid Catalytic Cracker · Vacuum Gas Oil service · Installed Aug 24, 2016 (10 yrs in service)

High
Current Min. Thickness
0.669 in
t-min 0.733 in
Measured Corrosion Rate
19.03 mpy
ML-predicted: 17.27 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure522 psig
Design Temperature291 °F
Operating Pressure466 psig
Operating Temperature254 °F
Diameter46 in
Nominal Thickness0.878 in
Corrosion Allowance0.0938 in
H2S / Chloride36 / 218 ppm
Flow Velocity9.6 ft/s
Process pH7.52
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
16.48 mpy
Predicted corrosion rate under these conditions (-2.55 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Naphthenic Acid Corrosion

API 571 §4.2.10

Aggressive, velocity-assisted corrosion in high-TAN crude fractions, most severe 450–750°F; low-alloy/carbon steel is far more susceptible than Mo-bearing or 316 SS.

Recommended inspection approach: UT thickness at high-velocity/turbulent locations; feed TAN monitoring; consider alloy upgrade per API 571 guidance.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)40.6877 in0.6687 in
Feb 18, 2025UT Grid + RT40.7144 in0.7010 in
Mar 11, 2023UT Grid + RT40.7498 in0.7359 in
Mar 30, 2021UT Grid (API 572)40.7878 in0.7804 in
Jul 1, 2019UT Spot40.8207 in0.8184 in